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Robotic Welding

Eigen Steel owns an array of Robotic Pulse MIG (Metal Inert Gas) welding cells, that combines the benefits of robotic automation with the unique characteristics of pulse MIG welding. Pulse MIG welding is a variation of traditional MIG welding, which uses a continuous wire feed as the electrode to create an electric arc between the workpiece and the welding gun.

In Pulse MIG welding, the power source rapidly switches between high peak current and a low background current. This pulsing action allows for better control of the weld pool and reduces heat input, minimizing the risk of distortion and burn-through. The result is a more precise and efficient welding process, especially when dealing with thinner materials or complex joint configurations.

Integrating this pulsing technology with robotic automation brings several advantages to the welding process:

Consistency and Precision:

  • Robots can consistently maintain the optimal parameters for pulse MIG welding, ensuring uniform weld quality across multiple parts.

Increased Productivity:

  • Robotic systems can operate continuously without fatigue, leading to higher productivity and faster production cycles compared to manual welding.

Complex Welding Tasks:

  • Robots are well-suited for intricate welding tasks, especially in applications where precise control of the welding parameters is crucial for achieving high-quality welds.

Safety:

  • By automating the welding process, the need for manual intervention is reduced, minimizing the exposure of human operators to potentially hazardous conditions.

Cost Efficiency:

  • While the initial investment in robotic welding systems may be significant, the long-term cost savings can be substantial due to increased efficiency, reduced labour costs, and improved weld quality, leading to less rework.

Programming Flexibility:

  • Our robotic welding systems can be programmed to handle a variety of welds and adapt to changes in production requirements, offering flexibility in manufacturing processes.
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